The production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line, which is mainly used in production of vial sterile powder filling.
1. The whole line meets new GMP requirements, and the cleaning effect meets the new
Pharmacopoeia standards and requirements.
2. The whole line can adopt straight-line layout to reduce risk of drug cross-contamination and ensure aseptic
3. Applicable specification: 5ml-50ml vial (as per user’s requirement)
4.Production Capacity: 6000-30000BPH
5. Number of filling head: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9%
8.Compact and simple structure, occupies less area;
9.Stable product performance, easy and reliable operation, beautiful appearance;
10.High degree of automation, fewer operators required;
11.Optional real-time display and printing system of sterilization temperature;
12.The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13.Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfer, which meets GMP requirement.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
18.Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19.Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
20. The capping machine can be equipped with dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The whole line can be equipped with online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22.Full-line linkage control function;
23.To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
24.Applicable for wide range of bottle specifications, and easy to replace mould.
25.The products can be customized according to actual demand of customers.